I didn't make his head. It's some kind of fabric over wire. It was made as a hanging lantern, or to top a light bulb. 'Like a Japanese paper lantern frame, only sturdier and slightly squashed. I think you could probably cover one of those frame with strips of heavy white cloth, and then paint it orange. Or simply use a plastic pumpkin with a light in it.
This is how it's held together:
Next year, I thought about having him wear some decent Western boots...and having a family!