Coir Background
What is commonly called a coconut, as found in grocery stores, is actually only the single seed of a fruit of the coconut palm tree (Cocos nucifera). Before being shipped to market, the seed is stripped of an external leathery skin and a 2-3 in (5-8 cm) thick intermediate layer of fibrous pulp. Fibers recovered from that pulp are called coir. The fibers range from sturdy strands suitable for brush bristles to filaments that can be spun into coarse, durable yarn. In the United States, the most popular uses for coir are bristly door mats, agricultural twine, and geotextiles (blankets that are laid on bare soil to control erosion and promote the growth of protective ground covers).
Although coconut palms grow throughout the world's tropical regions, the vast majority of the commercially produced coir comes from India and Sri Lanka. Coconuts are primarily a food crop. In India, which produces about one-fourth of the world's 55 billion coconuts each year, only 15% of the husk fibers are actually recovered for use. India annually produces about 309,000 short tons (280,000 metric tons) of coir fiber.
Coir fibers are categorized in two ways. One distinction is based on whether they are recovered from ripe or immature coconut husks. The husks of fully ripened coconuts yield brown coir. Strong and highly resistant to abrasion, its method of processing also protects it from the damaging ultraviolet component of sunlight. Dark brown in color, it is used primarily in brushes, floor mats, and upholstery padding. On the other hand, white coir comes from the husks of coconuts harvested shortly before they ripen. Actually light brown or white in color, this fiber is softer and less strong than brown coir. It is usually spun into yarn, which may be woven into mats or twisted into twine or rope.
The other method of categorization is based on fiber length. Both brown and white coir consist of fibers ranging in length from 4-12 in (10-30 cm). Those that are at least 8 in (20 cm) long are called bristle fiber. Shorter fibers, which are also finer in texture, are called mattress fiber. A 10-oz (300-g) coconut husk yields about 3 oz (80 g) of fiber, one-third of which is bristle fiber.
The only natural fiber resistant to salt water, coir is used to make nets for shellfish harvesting and ropes for marine applications. Highly resistant to abrasion, coir fibers are used to make durable floor mats and brushes. Strong and nearly impervious to the weather, coir twine is the material hops growers in the United States prefer for tying their vines to supports. Coir is becoming a popular choice for making geotextiles because of its durability, eventual biodegrad-ability, ability to hold water, and hairy texture (which helps it cling to seeds and soil).
History
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